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PERFECT-3D provides 3D-printed ceramic cores for a variety of applications. The process starts with customer-supplied 3D geometry to determine the best orientation and post processing requirements.  The cores are first 3D-printed, which is followed by a cleaning and inspection process to ensure structural integrity and compliance with dimensional requirements.  The cores then undergo a high-temperature […]

The challenge was to produce a low-cost Cooled Integrally Vaned Stator (CIVS) casting with internal cooling channels and cooling holes.  To address this need, PERFECT-3D designed a mold with an integral core and “cast-in” cooling on the concave, convex, and trailing edge of the airfoils. Working with the completed design, the PERFECT-3D team created 3D […]

Renaissance Services had requirements for an Air Force program , which involved reverse engineering and the rapid production of castings in 8 weeks. This involved a complete analysis of the legacy part along with the creation of a Technical Data Package (TDP) for an aluminum support housing. The PERFECT-3D division of Renaissance Services was responsible […]

Challenge – Produce a complex 3D-printed wax injection die and ceramic core in 4 weeks or less. The PERFECT-3D design team created a wax injection die and ceramic core design to meet foundry requirements.  This die incorporated the production requirements as specified by the foundry, including shrinkage. After review and customer approval, the die was […]

Challenge – produce aluminum casting without hard tooling for development program. The PERFECT-3D design team produced 3D models of the components required for shell assembly.  The shell model was designed from a customer-supplied casting model. We then worked directly with our foundry customer to include all interfaces required for this application as shown in Fig 1. […]

PERFECT-3D is excited to exhibit and be a part of the Investment Casting Institute World Conference in Anaheim, CA. We will have our ceramic additive products on display. Stop by and visit with us at Booth 326 to learn more about our exciting line of products. Our products have been key to enabling foundries to […]

For moderate quantities of castings (orders for 200 to 300), PERFECT-3D has developed a rapid process for designing, printing, and testing wax injection dies. Challenge – PERFECT-3D was approached to produce a small engine throttle body used by a manufacturer of consumer internal combustion engines. The challenge was to produce ten aluminum castings delivered in weeks […]

We’re going to be speaking at RAPID + TCT Conference on Wednesday , May 18th and we would like to personally invite you to join us as we cover the latest in additive manufacturing. RAPID + TCT is North America’s largest and most influential additive manufacturing event, attending yearly ensures the entire industry is able […]

Perfect 3D participated in this year’s conference with a presentation by Dan Sokol. Rick Pressley and Don Deptowicz provided coverage of our booth on the show floor. It was great to be back live at the event this year in Grand Rapids, Michigan. Perfect 3D showcased our ceramic 3D printed, cores, molds and engineered filters. […]

The PERFECT-3D Division of Renaissance Services is pleased to announce that we will be exhibiting as well as presenting at the 2021 Investment Casting Institute (ICI) Annual Conference. Dan Sokol from PERFECT-3D will be presenting “Rapid Low-Cost Tooling For Small Engine Castings ” on Monday, November 8th, at 1:40pm EST. This presentation will provide an […]